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……………………….Total Length of Warp to be Produced in yds Total Length of warp in yds = Length of Warp in yds Required per Beam x No of beams per Set x No of Sets Length of warp in yds required per beam = 14000 yds how long will it take to complete the sets? If the actual production of each machine is 2800 yds per hr. The length of warp on each beam is required to be 14000 yds. ………………………………Actual Production in yds/hr x No of m/cĮxample: 8 sets of 6 warpers beam each is to be produced on 4 warping machines. …………………………….Total Length of Warp to be Produced in ydsġ3. Total Length of Warp to be Produced in yds = Length of Warp in yds Required per Beam x No of beams per Set x No of Sets of Yarn in lbs Required for the Set = -ġ2. = Length of Warp in yds Required per Beam x No of ends per Beam x No of Beams The length of warp on each back beam is 24000 yds and there are 460 ends on each beam count 40’s. of Yarn in lbs Required for the Set = -Įxample: Calculate the quantity of yarn in lbs which will be required for a set of 6 back beams to be produced on a modern high speed beam warper. Total Length of yarn for the Set = Length of Warp in yds Required per Beam x No of ends per Beam x No of Beams Allow 4% waste and yarn left on the bobbins. Total Length of Yarn in the Warp = -Įxample: Calculate the no of warper beams and the length of warp that can be made from 445 bobbins, each of which contains 0.5 lb of 50’s cotton.
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Amount the warper is to be paid if the rate of warping is 7 praises per 1000 yds of warp.The no of ends on the beam are 430 and count 30’s, find out. Total Length of Yarn in the Warp = - HanksĮxample: A beam made on a high speed warping machine weights 374 lbs with the warp, the weight of the empty beam 65 lbs. …………………………….Length of Warp in yds x No of endsĬount of Warp Yarn =. The total no of ends in the warp is 455 and the weight of empty beam is 64 lbs. ….Total Length of Yarn on the Beam in ydsĮxample: Calculate the count of yarn on a back beam which weights 306 lbs and has 12400 yds on it. The count of the yarn is 30’s cotton and the length of warp on the beam is 13940 yds. The weight of the empty beam as indicated from the marking on its flanges are 64 lbs.
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No of ends in the Warp = -–Įxample: Calculate the total no of ends on back beam which weights 253 lbs. of Yarn in lbĭ) Weight of Yarn on each Beam =. …………………………………………….Total Length of Warp Yarn in yds x No of endsĬ) Total Weight of Warp in lbs = -– …………………………………………………Total Length of Warp Produced per Day of 8 hrs in ydsī) No of Beam produced per Day of 8 hrs = -– Total Length of Warp Produced per Day of 8 hrsĪ) Total Length of Warp Produced per Day of 8 hrs = Calculated Production x Efficiency x 60 x 8.Calculate the following, where the length of warp on each beam is required to be 43955 yds. If the yarns count 40’s and overall efficiency is 86%. ……………………………………………………….No of Beam ProducedĮxample: A super speed beam warpers with a warping speed of 890 yds per min is preparing a standard warp of 525 ends. Total Length of Warp Produced per Day of 8 hrs = Calculated Production x Efficiency x 60 x 8 …….Count x 840 Count Warping Production Calculation Formula with Exampleġ.
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Some Important Conversions for Warping Production Calculation of spindles, Efficiency, Weight of yarn, Length of Yarn etc.) of Warping machine are discussed below. Some important calculation (Actual production, Calculated production, Time required, No. So, production calculation play an important role in warping machine. The main tasks of warping are to arrange a convenient number of warp yarns of related length, make a parallel package and overall to prepare continuous warp sheet beam according to given pattern or required length, width and no of ends. Warping is the second step of the weaving mill, the parallel winding of warp ends from many winding packages like cone or cheese onto a common package warp beam is called warping.